wire harnesses with SAN connectors board-in connector wire to board wire harnesses
Product Description
| Item name |
Automobile application custom wire harness&cable assembly |
| Application |
Electronic, Car & Motor, Vehicles, Home application etc |
| Samples |
Free samples available |
| Costom & OEM |
Drawings/pictures/samples are required |
| Inspection |
All goods are 100% inspected before delivery |
| Service |
wire & cable making, engineering design support, splicing, wire & cable strip & crimp |
| Shipping & delivery |
By International Express: FEDEX/DHL/UPS/TNT;By air; By sea |
| Lead time |
3~10 working days after payment |
| Certification |
ISO 9001:2008 & RoHS, UL, Reach
|
|
5. Mechanical Performance
| Test Description |
Procedure |
Requirement |
| 5-1 |
Actuator Insertion & Withdrawal Force to P.C.B |
Insert and withdraw at the speed rate of 25±3mm / minute to P.C.Board.
(Per single circuit,Initial)
|
Insertion |
1.0kgf max. |
| Withdrawal |
0.1kgf min |
| 5-2 |
Crimping Pull Out Force |
Fix the crimped terminal, apply axial pull out force on the wire at the speed rat of 25±3mm / minute.(Based upon JIS C5402 6.8) |
AWG#24 |
3.0kgf (Min) |
| AWG#26 |
2.0kgf (Min) |
| AWG#28 |
1.0kgf (Min) |
| AWG#30 |
0.8kgf (Min) |
| 5-3 |
Terminal Insertion Force. |
Insert the crimped terminal into the housing. |
0.50kgf (Max.) |
| 5-4 |
Terminal/Housing Retention Force. |
Apply axial pull out force at the speed rate of 25±3mm / minute on the terminal assembled in the housing. |
1.00kgf (Min.) |
| 5-5 |
Durability |
When mated up to 50 cycles repeatedly by the rate of 10 cycle per minute. |
Contact Resistance 10mΩ (Max.) |
| 5-6 |
Vibration |
Amplitude: 1.5mm P-P
Sweep time: 10-55-10 Hz in 1 minute Duration: 2 hours in each X.Y.Z. axes.
(Based upon MIL-STD-202 Method 201A)
|
Appearance No Damage.
Contact Resistance 10mΩ (Max.)
Discontinuity 1 μsec.(Max.)
|
| 5-7 |
Physical Shock |
490m/s²｛50G｝,3 strokes in each X.Y.Z. axes. (Based upon JIS C0041/MIL-STD-202 Method 213B Cond. A) |
|
|
6. Environmental Performance And Others
| Test Description |
Procedure |
Requirement |
| 6-1 |
Temperature Rise |
Carrying rated current load.(Based upon UL 498) |
30℃(Max.) |
| 6-2 |
Heat Resistance |
85±2℃,96 hours (Based upon JIS C0021/MIL-STD-202 Method 108A Cond. A) |
Appearance No Damage.
Contact Resistance 10mΩ (Max.)
|
| 6-3 |
Cold Resistance |
-25±3℃,96 hours (Based upon JIS C0020) |
| 6-4 |
Humidity |
Temperature: 40±2℃
Relative Humidity : 90~95%
Duration: 96 hours
(Based upon JIS C0022/MIL-STD-202 Method 103B Cond. B)
|
Appearance No Damage.
Contact Resistance 10mΩ (Max.)
Insulation Resistance 100MΩ (Min.)
Dielectric Withstanding Voltage Must meet 4-3
|
| 6-5 |
Temperature Cycling |
5 cycles of:
a) -55℃ 30 minutes
b) +85℃ 30 minutes
(Based upon JIS C0025)
|
Appearance No Damage.
Contact Resistance 10mΩ (Max.)
|
| 6-6 |
Salt Spray |
Tin-plated 12 hours / Gold- plated 24 hours exposure to a salt spray from the 5±1% solution at 35±2℃. (Based upon JIS C0023/MIL-STD-202 Method 101C Cond. B) |
| 6-7 |
SO2 Gas |
24 hours exposure to 50±5ppm.
SO2 gas at 40±2℃.
|
| 6-8 |
NH3 Gas |
40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution. |
| 6-9 |
Solderability |
Soldering Time: 5±0.5 sec.
Solder Temperature: 245±5℃
|
Solder Wetting 95% of immersed area must show no voids, pin holes |
| 6-10 |
Resistance to Soldering Heat |
When reflowing
Refer to paragraph 8
Solder iron method
Soldering Time: 5±0.5 sec.
Solder Temperature: 370℃ ~ 400℃
|
Appearance No Damage. |
|
FAQ
Q:Do you allow multiple design per setup?
A:Yes.We accept OEM service and allow multiple design per setup.
Q:How long does shipping take?
A:It depends on the destination location and quantity. In most developed world, delivery by Fed x/UPS/DHL is normally 3-5 days(excluding weekends).
Q: How is the goods packaged ?
A: Usually in bags, tube, pipe, plated & carton
We can produce series of wire harnesses:
| 1.Automotive,Motocycle,Bus,Bike,Truck wire cable assembly |
| 2.Electrical cable and wire harness |
| 3.Audio,Video,Radio cable and iso wire harness |
| 4.Industrial wire cable harness |
| 5.Home appliance wire harness |
| 6.Fuse wire ,game machine wire harness |
| 7.Power,LVDs,Flat RCA,USB cable harness |
| 8.Control and panel wiring cable assemblies |
| 9.Medical equipment cable and harness |
| 10.Airplane models wire harness |
